a1 revisions 0 plc 1 plc 2 plc 3 plc 4 plc angles 00779 of scale sheet rev name size cage code drawing no dimensions: tolerances unless otherwise specified: dwn chk apvd material finish product spec application spec weight p ltr date apvd dwn description loc dist 5 6 7 8 3 4 2 1 d b a a b c c d by tyco electronics corporation. all rights reserved. released for publication c copyright this drawing is unpublished. amp 4805 rev 31mar2000 restricted to this drawing is a controlled document for tyco electronics corporation it is subject to change and the controlling engineering organization should be contacted for the latest revision. 1 2 4 6 7 8 9 10 11 12 customer accessible production drawing te connectivity harrisburg, pa 17105-3608 2151099 y.yin 22aug2011 g.bailey 22aug2011 s.xi 22aug2011 1:2 1 4 k3 - - - - - mm - 0.5 0.13 0.013 0.0001 - a 66 ocean side feed applicator - - 20 - - 20 k2 ecr-15-012844 01sep2015 mr jdg k3 ecr-15-014224 30sep2015 kh jt item no description part no -1 -2 -5 -6 -7 -77 1 - 1 1803125-2 crimper, wire 1803125-2 1 1 1 1 1 1 2 - 1 455888-5 spacer, crimper 455888-5 1 1 1 1 1 - 3 - 1 2119785-4 crimper, insulation overlap premium 2119785-4 1 1 1 1 1 1 4 - 1 2-238011-2 block, crimper spacer 2-238011-2 1 1 1 1 1 - 5 - 1 2119780-7 depressor, shear 2119780-7 1 1 1 1 1 - 8 - 1 1333204-2 anvil, combination 1333204-2 1 1 1 1 1 1 9 - 1 1803095-1 floating shear, front 1803095-1 1 1 1 1 1 - 10 - 1 2119805-1 shear holder, front 2119805-1 1 1 1 1 1 - 11 - 1 1-356885-4 stop, shear 1-356885-4 1 1 1 1 1 - 12 - 1 simp_3-22280-3 spring, compression 3-22280-3 1 1 1 1 1 - 13 - 1 2119806 insert, shear 2119806-1 1 1 1 1 1 - 19 - 1 2119533 stripper, side feed 2119533-1 1 1 1 1 1 - 20 - 1 1-18028-2 washer, flat, reg m4 1-18028-2 1 1 1 1 1 - 21 - 1 2168083-2 scr, skt hd cap, rohs, m4 x 8.0 2168083-2 1 1 1 1 1 - 24 - 1 1320928-2 strip guide 1320928-2 1 1 1 1 1 - 28 - 1 455888-5 spacer, crimper 455888-5 1 1 1 1 1 - 29 - 1 2119959-2 assembly, strip guide 2119959-2 1 1 1 1 1 - 30 - 1 1-1320908-0 spacer, strip guide 1-1320908-0 1 1 1 1 1 - 32 - 1 2161328 hex head, flanged, m5 x 8mm long 2161328-1 1 1 1 1 1 - 33 - 2 2079383-5 scr, bhsc, rohs (m4 x 20) 2079383-5 2 2 2 2 2 - 34 - 1 1752356-4 support, terminal 1752356-4 1 1 1 1 1 - 35 - 1 2119092-1 bolt, adjustment 2119092-1 1 1 1 - 1 - 37 - 1 2119085 fa head, atlantic style 2119085-1 1 1 1 1 1 - 38 - 1 2119644-1 ram washer, precision 2119644-1 1 1 1 1 1 - 39 - 1 2119957-1 applicator shim pack 2119957-1 1 1 1 - 1 - 40 - 1 2119645 disc, numbered fa wire adjustment 2119645-1 1 1 1 - 1 - 41 - 1 2079383-7 scr, bhsc, rohs (m8 x 25) 2079383-7 1 1 1 1 1 - 44 - 1 2119370 ram, amp style, side feed 2119370-1 1 1 1 - 1 - 46 - 1 2119656-9 applicator basic assembly, sf 2119656-9 1 1 1 1 1 - 47 - 1 2119653 feed cam, post feed 2119653-1 1 - - - - - 48 - 1 2119652 feed cam, pre feed 2119652-1 1 - - - - - 49 - 3 18023-9 scr, skt hd cap m4 x 6.0 18023-9 2 1 - - - - 50 - 1 2-1752354-4 standoff,hold-down 2-1752354-4 1 1 1 1 1 - 51 - 1 1901681-1 holddown, terminal 1901681-1 1 1 1 1 1 - 52 - 1 1-5018030-0 nut, hex, reg, rohs, m3.5 1-5018030-0 1 1 1 1 1 - 54 - 4 2168400-1 shcs, low head, rohs, m4 x 12 2168400-1 4 4 4 4 4 - 56 - 1 1338685-1 pawl, feed 1338685-1 1 1 - - - - 58 - 1 21028-2 pin, slotted spring .062 x .250 21028-2 1 1 1 1 1 - 59 - 1 5-18022-5 scr, hex hd cap, m4 x 6.0 5-18022-5 1 1 - - - - 60 - 1 2079383-4 scr, bhsc, rohs (m4 x 8) 2079383-4 1 1 1 1 1 - 62 - 3 992763-5 scr, set, soc, cone point, m3 x 4.0 992763-5 3 3 3 - 3 - 63 - 1 2119793 limiter, adjustment bolt 2119793-1 1 1 1 - 1 - 66 - 2 2168078-1 screw, drive, rh, rohs, 2 x .188 2168078-1 2 2 2 2 2 - 67 - 1 2119740-1 tag,identification 2119740-1 1 1 - - 1 - 71 - 1 2119956-1 documentation package 2119956-1 1 1 1 1 1 - 74 - 1 854769-4 holder, ins 854769-4 1 1 1 1 1 - 77 - 1 simp_5-547505-2 spring, compression 5-547505-2 1 1 1 1 1 - 82 - 1 455888-5 spacer, crimper 455888-5 1 1 1 1 1 - 117 - 1 2119944-1 feed finger assembly,sf 2119944-1 - - ref ref - - 119 - 1 1-18028-2 washer, flat, reg m4 1-18028-2 1 1 1 1 1 - 133 .. 1 1633743-1 servo feed latch asm 1633743-1 - - 1 1 - - 135 - 1 1901689_empty_ocean_sf memory chip, programmed see note 4 - - ref ref - - 136 - 1 2119799 holder,feed finger, af 2119799-1 - 1 - - - - 137 - 1 3-23627-7 pin, retain, grvd, 3/16 x .854 3-23627-7 - 1 - - - - 163 - 1 240638 spring, feed finger 240638-1 - 1 - - - - 164 - 1 counter_994970 counter, magnetic 994970-2 ref ref ref ref ref - 166 - 1 994969-1_gatd magnet, rare earth high energy 994969-1 1 1 1 1 1 - 172 - 2 21045-3 ring, retain, extern, 3/16 crescent 21045-3 - 2 - - - - 174 - 1 1901680-2 guide pin,holddown 1901680-2 1 1 1 1 1 - 175 - 1 1752353-2 guide pin,holddown 1752353-2 1 1 1 1 1 - 176 - 1 8-22280-7_simp spring, compression 8-22280-7 1 1 1 1 1 - 177 - 1 993111-1 pin, slotted spring 3.0 x 20.0 993111-1 1 1 1 1 1 - 198 .. 1 1901094-3 spacer, feeder 1901094-3 - - 1 1 - - 213 - 1 2119740-2 tag,identification 2119740-2 - - 1 1 - - 238 - 1 2063440-1 air feed module 2063440-1 - 1 - - - - 239 - 1 2119580-1 mechanical feed assembly 2119580-1 1 - - - - - 240 - 2 2168400-6 shcs, low head, rohs, m5 x 16 2168400-6 - - 2 2 - - 241 - 1 7-18023-7 scr, skt hd cap m3 x 4.0 7-18023-7 1 1 1 1 1 - 242 - 1 2119083 retainer, insulation dial 2119083-1 1 1 1 1 1 - 243 - 1 2079764 washer, wave spring, crest-to-crest 2079764-1 1 1 1 1 1 - 244 - 1 2119082-4 cam, snail, insulation adjustment 2119082-4 1 1 1 1 1 - 245 - 1 2119758 ram, amp style, side feed, non-adj. 2119758-1 - - - 1 - - 246 - 1 1-22279-3_simp spring, compression 1-22279-3 1 1 1 - 1 - item no description part no -1 -2 -5 -6 -7 -77 247 - 1 2119798-1 detent pin 2119798-1 1 1 1 - 1 - 248 - 1 2119641-1 feed cam, air feed 2119641-1 - 1 - - - - 249 - 1 2079988_gatd bushing, lch5-12, misumi 2079988-1 - 1 - - - - 250 - 1 2119640-1 push rod, air feed 2119640-1 - 1 - - - - 252 - 1 8-21084-0_gatd o-ring, .676 id, .070 dia. mat. 8-21084-0 1 1 1 - 1 - 260 - 1 2119957-2 applicator shim pack 2119957-2 - - - 1 - - atlantic version terminator interface adapter part number revision description feed type applicator style conversion chart convert to part numbers required 2151099 -1 k fine crimp height adjust mechanical pneumatic feed 2119950-1 1338685-1 5-18022-5 2119641-1 2119799-1 2063440-1 servo latch plate 2119951-1 - 8- 2151099 -5 1901094-3 - 2168400-6 (quantity 2) smart applicator 2161326-1 - 8- 2151099 -4 - - - 2151099 -2 k fine crimp height adjust pneumatic mechanical feed 2119949-1 1338685-1 5-18022-5 2119653-1 - - servo latch plate 2119951-1 - 8- 2151099 -5 1901094-3 - 2168400-6 (quantity 2) smart applicator 2161326-1 - 8- 2151099 -4 - - - 2151099 -5 k fine crimp height adjust servo latch plate mechanical feed 2119949-1 1338685-1 5-18022-5 2119653-1 - - pneumatic feed 2119950-1 1338685-1 5-18022-5 2119641-1 2119799-1 2063440-1 2151099 -6 k non-crimp height adjust servo latch plate - - - - - - - - - - - - - - 2151099 -7 k fine crimp height adjust none - - - - - - - 7- 2151099 -7 h crimp tooling kit - - - - - - - - terminal data: te terminal te crimp specification terminal name: junior-power-timer contact wire strip length insulation diameter range 3.70-4.30 mm [.146-.169 in] n 1.40-2.10 mm [.055-.083 in] terminal application specification (a) 114-18050 - (b) 114-18051 - - terminals applied te terminal c1__dwg_pn_1_0 te terminal c1__dwg_pn_2_0 te terminal c1__dwg_pn_3_0 te terminal c1__dwg_pn_4_0 (a) 964284-1 c1__dwg_pn_1_1 (a) 1-964284-1 c1__dwg_pn_2_1 (b) 1-964294-3 c1__dwg_pn_3_1 (c) 1241388-1 c1__dwg_pn_4_1 (a) 964284-2 c1__dwg_pn_1_2 (a) 2-964284-1 c1__dwg_pn_2_2 (b) 2-964294-1 c1__dwg_pn_3_2 (c) 1241388-2 c1__dwg_pn_4_2 (a) 964284-6 c1__dwg_pn_1_3 (a) 4-964284-1 c1__dwg_pn_2_3 (b) 2-964294-2 c1__dwg_pn_3_3 (c) 1241388-3 c1__dwg_pn_4_3 wire size crimp height mm [inch] 1.00mm2 w1__dwg_wgauge_1 1.20+/-0.05 [.047+/-.002] w1__dwg_crimp_ht_1 0.75mm2 w1__dwg_wgauge_2 1.18+/-0.05 [.046+/-.002] w1__dwg_crimp_ht_2 0.50mm2 w1__dwg_wgauge_3 1.15+/-0.05 [.045+/-.002] w1__dwg_crimp_ht_3 applicator data crimp size type wire 2.03 mm [.080] f insul 2.55 mm [.100] ov applicator instructions 408-10389 crimp height reference setting 5.5 w1__fa_setting_1 5.7 w1__fa_setting_2 5.8 w1__fa_setting_3 set up gauge 2119599-1 atlantic version shown on sheets 1 of 4 & 2 of 4 (pacific version shown on sheets 3 of 4 & 4 of 4) terminal data: te terminal te crimp specification terminal name: junior-power-timer contact wire strip length insulation diameter range 3.50-4.10mm [.138-.161 in] n 1.40-2.10 mm [.055-.083 in] terminal application specification (c) 114-18387 terminals applied te terminal c1__dwg_pn_1_0 te terminal c1__dwg_pn_2_0 te terminal c1__dwg_pn_3_0 te terminal c1__dwg_pn_4_0 (c) 1241388-1 c1__dwg_pn_1_1 c1__dwg_pn_2_1 c1__dwg_pn_3_1 c1__dwg_pn_4_1 (c) 1241388-2 c1__dwg_pn_1_2 c1__dwg_pn_2_2 c1__dwg_pn_3_2 c1__dwg_pn_4_2 (c) 1241388-3 c1__dwg_pn_1_3 c1__dwg_pn_2_3 c1__dwg_pn_3_3 c1__dwg_pn_4_3 wire size crimp height mm [inch] 1.00mm2 w1__dwg_wgauge_1 1.20+/-0.05 [.047+/-.002] w1__dwg_crimp_ht_1 0.75mm2 w1__dwg_wgauge_2 1.18+/-0.05 [.046+/-.002] w1__dwg_crimp_ht_2 0.50mm2 w1__dwg_wgauge_3 1.15+/-0.05 [.045+/-.002] w1__dwg_crimp_ht_3 crimp height reference setting 5.5 w1__fa_setting_1 5.7 w1__fa_setting_2 5.8 w1__fa_setting_3 terminal data: te terminal te crimp specification terminal name: junior-power-timer contact wire strip length insulation diameter range 3.50-4.10mm [.138-.161 in] n 1.40-2.10 mm [.055-.083 in] terminal application specification terminals applied te terminal c1__dwg_pn_1_0 te terminal c1__dwg_pn_2_0 te terminal c1__dwg_pn_3_0 te terminal c1__dwg_pn_4_0 964284-2 c1__dwg_pn_1_1 c1__dwg_pn_2_1 c1__dwg_pn_3_1 c1__dwg_pn_4_1 964284-6 c1__dwg_pn_1_2 c1__dwg_pn_2_2 c1__dwg_pn_3_2 c1__dwg_pn_4_2 2-964284-1 c1__dwg_pn_1_3 c1__dwg_pn_2_3 c1__dwg_pn_3_3 c1__dwg_pn_4_3 wire size crimp height mm [inch] 0.35 + 0.35 w1__dwg_wgauge_1 1.18+/-0.05 [.046+/-.002] w1__dwg_crimp_ht_1 0.35 + 0.75 w1__dwg_wgauge_2 1.27+/-0.05 [.050+/-.002] w1__dwg_crimp_ht_2 crimp height reference setting 4.7 w1__fa_setting_1 5.7 w1__fa_setting_2 terminal data: te terminal te crimp specification terminal name: junior-power-timer contact wire strip length insulation diameter range 3.50-4.10mm [.138-.161 in] n 1.40-2.10 mm [.055-.083 in] terminal application specification terminals applied te terminal c1__dwg_pn_1_0 te terminal c1__dwg_pn_2_0 te terminal c1__dwg_pn_3_0 te terminal c1__dwg_pn_4_0 1241388-1 c1__dwg_pn_1_1 c1__dwg_pn_2_1 c1__dwg_pn_3_1 c1__dwg_pn_4_1 1241388-2 c1__dwg_pn_1_2 c1__dwg_pn_2_2 c1__dwg_pn_3_2 c1__dwg_pn_4_2 1241388-3 c1__dwg_pn_1_3 c1__dwg_pn_2_3 c1__dwg_pn_3_3 c1__dwg_pn_4_3 wire size crimp height mm [inch] 0.50 + 0.50mm2 w1__dwg_wgauge_1 1.36+/-0.05 [.054+/-.002] w1__dwg_crimp_ht_1 0.50 + 0.35mm2 w1__dwg_wgauge_2 1.23+/-0.05 [.048+/-.002] w1__dwg_crimp_ht_2 crimp height reference setting 6.8 w1__fa_setting_1 5.2 w1__fa_setting_2 recommended spare parts grease bearing surfaces lightly 3. lubricate daily per the applicator instruction sheet supplied with the applicator. applicator specific data to be entered into blank memory chip at assembly. see below for part number: mechanical feed with "smart applicator" conversion: 8- 2151099 -4 pneumatic feed with "smart applicator" conversion: 8- 2151099 -4 servo feed with "fine crimp height adjust": 8- 2151099 -5 servo feed with "non-crimp height adjust": 8- 2151099 -6 5. adjustment of the stripper may be required when moving the applicator between bench and leadmaker applications. apply part number 1-23419-5 loctite to threads of item 50 & 62. apply part number 2-23419-6 loctite to threads of item 242. for -6 only apply part number 1-23419-5 loctite to threads of item 37 & 50. grease threads, groove and o-ring on items 35 & 252. magnet, item 166 must be oriented correctly in order to properly actuate the counter. crimp height reference setting was the setting used when the applicator was qualified at the factory. adjustment may be necessary when running applicator in the field. spare feed cam storage location refer to instruction sheet for additional information. to convert the applicator to a non-carrier cutting style, remove item 13 and attach to the location on the back side of the housing. refer to instruction sheet for additional information. when assembling -6 non-crimp height adjust applicator use shim pack 2119957-2 to align applicator's maximum wire crimp height at normal terminator shut height *warning on installation, set wire disc, item 40 to largest wire size setting. use of settings below minimum required crimp height setting will cause damage to crimp tooling. sheets 3 & 4 are not required for atlantic version this crimp parameter is provided to meet a custom and unique customer requirement. it has been evaluated and is conditionally specified by te connectivity. this customized crimp parameter is not listed as an approved application within a te connectivity application specification; however, it has been validated according to te connectivity specifications 109-18079(test group 1) and 114-18022. te connectivity expressly disclaims any and all warranties that the product will perform similarly to validated and approved applications, as stated within te connectivity application specifications, including but not limited to implied warranties of merchantability or fitness for particular purpose. as such, it is highly recommended that the customer perform further detailed evaluation to assess product performance in the specific application. 13 1 1 1 1 1 4 4 12 1 9 6 6 6 6 9 7 7 8 9 13 9 13
a1 revisions 0 plc 1 plc 2 plc 3 plc 4 plc angles 00779 of scale sheet rev name size cage code drawing no dimensions: tolerances unless otherwise specified: dwn chk apvd material finish product spec application spec weight p ltr date apvd dwn description loc dist 5 6 7 8 3 4 2 1 d b a a b c c d by tyco electronics corporation. all rights reserved. released for publication c copyright this drawing is unpublished. amp 4805 rev 31mar2000 restricted to this drawing is a controlled document for tyco electronics corporation it is subject to change and the controlling engineering organization should be contacted for the latest revision. - see sheet 1 - - - customer accessible production drawing te connectivity harrisburg, pa 17105-3608 2151099 y.yin 22aug2011 g.bailey 22aug2011 s.xi 22aug2011 1:2 2 4 k3 - - - - - mm - 0.5 0.13 0.013 0.0001 - a 66 ocean side feed applicator - - 20 - - 20 a pneumatic 18.0 0.5 1.3 0.5 atlantic version shown on sheets 1 of 4 & 2 of 4 (pacific version shown on sheets 3 of 4 & 4 of 4) 4 35 40 37 9 174 51 52 24 38 242 33 60 41 54 21 28 2 82 30 19 34 67 32 243 175 244 46 10 241 11 50 63 3 44 247 13 12 177 74 58 77 5 66 62 246 176 245 213 1 8 20 166 29 252 39 260 54 164 a 119 50 ref 44 245 ref ref 34 8 ref ref 29 30 ref ref holddown set-up terminal support location feed track position guide by insulation barrel item 30 located at front holes 47 49 feed type 48 49 49 248 239 250 249 238 136 137 163 172 135 240 133 198 117 ref cam positions sheets 3 & 4 are not required for atlantic version 59 56 59 56 11 2 2 2 2 2 2 8 2 2 7 7 6 2 10 1 1 1 1 1 1 11 mechanical post feed 30mm stroke 40mm stroke mechanical pre feed 30mm stroke 40mm stroke air feed 30mm stroke 40mm stroke mechanical a 4 2 servo latch plate a servo feeder not included 6 6 6
a1 revisions 0 plc 1 plc 2 plc 3 plc 4 plc angles 00779 of scale sheet rev name size cage code drawing no dimensions: tolerances unless otherwise specified: dwn chk apvd material finish product spec application spec weight p ltr date apvd dwn description loc dist 5 6 7 8 3 4 2 1 d b a a b c c d by tyco electronics corporation. all rights reserved. released for publication c copyright this drawing is unpublished. amp 4805 rev 31mar2000 restricted to this drawing is a controlled document for tyco electronics corporation it is subject to change and the controlling engineering organization should be contacted for the latest revision. 6 7 8 9 10 11 customer accessible production drawing te connectivity harrisburg, pa 17105-3608 2151099 y.yin 22aug2011 g.bailey 22aug2011 s.xi 22aug2011 1:2 3 4 k3 - - - - - mm - 0.5 0.13 0.013 0.0001 - a 66 ocean side feed applicator - - 20 - - 20 - see sheet 1 - - - set up gauge 2119599-1 applicator data crimp size type wire 2.03 mm [.080] f insul 2.55 mm [.100] ov applicator instructions 408-10389 terminal data: te terminal te crimp specification terminal name: junior-power-timer contact wire strip length insulation diameter range 3.70-4.30 mm [.146-.169 in] n 1.40-2.10 mm [.055-.083 in] terminal application specification (a) 114-18050 - (b) 114-18051 - - terminals applied te terminal c1__dwg_pn_1_0 te terminal c1__dwg_pn_2_0 te terminal c1__dwg_pn_3_0 te terminal c1__dwg_pn_4_0 (a) 964284-1 c1__dwg_pn_1_1 (a) 1-964284-1 c1__dwg_pn_2_1 (b) 1-964294-3 c1__dwg_pn_3_1 (c) 1241388-1 c1__dwg_pn_4_1 (a) 964284-2 c1__dwg_pn_1_2 (a) 2-964284-1 c1__dwg_pn_2_2 (b) 2-964294-1 c1__dwg_pn_3_2 (c) 1241388-2 c1__dwg_pn_4_2 (a) 964284-6 c1__dwg_pn_1_3 (a) 4-964284-1 c1__dwg_pn_2_3 (b) 2-964294-2 c1__dwg_pn_3_3 (c) 1241388-3 c1__dwg_pn_4_3 wire size crimp height mm [inch] 1.00mm2 w1__dwg_wgauge_1 1.20+/-0.05 [.047+/-.002] w1__dwg_crimp_ht_1 0.75mm2 w1__dwg_wgauge_2 1.18+/-0.05 [.046+/-.002] w1__dwg_crimp_ht_2 0.50mm2 w1__dwg_wgauge_3 1.15+/-0.05 [.045+/-.002] w1__dwg_crimp_ht_3 crimp height reference setting 5.5 w1__fa_setting_1 5.7 w1__fa_setting_2 5.8 w1__fa_setting_3 pacific version shown on sheets 3 of 4 & 4 of 4 (atlantic version shown on sheets 1 of 4 & 2 of 4) item no description part no -21 -22 -25 -27 -77 1 - 1 1803125-2 crimper, wire 1803125-2 1 1 1 1 1 2 - 1 455888-5 spacer, crimper 455888-5 1 1 1 1 - 3 - 1 2119785-4 crimper, insulation overlap premium 2119785-4 1 1 1 1 1 4 - 1 2-238011-2 block, crimper spacer 2-238011-2 1 1 1 1 - 5 - 1 2119780-7 depressor, shear 2119780-7 1 1 1 1 - 8 - 1 1333204-2 anvil, combination 1333204-2 1 1 1 1 1 9 - 1 1803095-1 floating shear, front 1803095-1 1 1 1 1 - 10 - 1 2119805-1 shear holder, front 2119805-1 1 1 1 1 - 11 - 1 1-356885-4 stop, shear 1-356885-4 1 1 1 1 - 12 - 1 simp_3-22280-3 spring, compression 3-22280-3 1 1 1 1 - 13 - 1 2119806 insert, shear 2119806-1 1 1 1 1 - 19 - 1 2119533 stripper, side feed 2119533-1 1 1 1 1 - 20 - 1 1-18028-2 washer, flat, reg m4 1-18028-2 1 1 1 1 - 21 - 1 2168083-2 scr, skt hd cap, rohs, m4 x 8.0 2168083-2 1 1 1 1 - 24 - 1 1320928-2 strip guide 1320928-2 1 1 1 1 - 28 - 1 455888-5 spacer, crimper 455888-5 1 1 1 1 - 29 - 1 2119959-2 assembly, strip guide 2119959-2 1 1 1 1 - 30 - 1 1-1320908-0 spacer, strip guide 1-1320908-0 1 1 1 1 - 32 - 1 2161328 hex head, flanged, m5 x 8mm long 2161328-1 1 1 1 1 - 33 - 2 2079383-5 scr, bhsc, rohs (m4 x 20) 2079383-5 2 2 2 2 - 34 - 1 1752356-4 support, terminal 1752356-4 1 1 1 1 - 38 - 1 2119644-1 ram washer, precision 2119644-1 1 1 1 1 - 39 - 1 2119957-1 applicator shim pack 2119957-1 1 1 1 1 - 40 - 1 2119645 disc, numbered fa wire adjustment 2119645-1 1 1 1 1 - 41 - 1 2079383-7 scr, bhsc, rohs (m8 x 25) 2079383-7 1 1 1 1 - 48 - 1 2119652 feed cam, pre feed 2119652-1 1 - - - - 49 - 3 18023-9 scr, skt hd cap m4 x 6.0 18023-9 2 1 - - - 50 - 1 2-1752354-4 standoff,hold-down 2-1752354-4 1 1 1 1 - 51 - 1 1901681-1 holddown, terminal 1901681-1 1 1 1 1 - 52 - 1 1-5018030-0 nut, hex, reg, rohs, m3.5 1-5018030-0 1 1 1 1 - 56 - 1 1338685-1 pawl, feed 1338685-1 1 1 - - - 58 - 1 21028-2 pin, slotted spring .062 x .250 21028-2 1 1 1 1 - 59 - 1 5-18022-5 scr, hex hd cap, m4 x 6.0 5-18022-5 1 1 - - - 62 - 3 992763-5 scr, set, soc, cone point, m3 x 4.0 992763-5 3 3 3 3 - 63 - 1 2119793 limiter, adjustment bolt 2119793-1 1 1 1 1 - 66 - 2 2168078-1 screw, drive, rh, rohs, 2 x .188 2168078-1 2 2 2 2 - 67 - 1 2119740-1 tag,identification 2119740-1 1 1 - 1 - 71 - 1 2119956-1 documentation package 2119956-1 1 1 1 1 - 74 - 1 854769-4 holder, ins 854769-4 1 1 1 1 - 77 - 1 simp_5-547505-2 spring, compression 5-547505-2 1 1 1 1 - 82 - 1 455888-5 spacer, crimper 455888-5 1 1 1 1 - 117 - 1 2119944-1 feed finger assembly,sf 2119944-1 - - ref - - 119 - 1 1-18028-2 washer, flat, reg m4 1-18028-2 1 1 1 1 - 133 .. 1 1633743-1 servo feed latch asm 1633743-1 - - 1 - - 135 - 1 1901689_empty_ocean_sf memory chip, programmed see note 4 - - ref - - 136 - 1 2119799 holder,feed finger, af 2119799-1 - 1 - - - 137 - 1 3-23627-7 pin, retain, grvd, 3/16 x .854 3-23627-7 - 1 - - - 139 - 1 2119092-2 bolt, adjustment 2119092-2 1 1 1 1 - 140 - 1 2119650 ram, asian style, side feed 2119650-1 1 1 1 1 - 141 - 1 1-2119656-0 applicator basic assembly, sf 1-2119656-0 1 1 1 1 - 142 - 1 2119653-2 feed cam, post feed 2119653-2 1 - - - - 143 - 4 2168400-5 shcs, low head, rohs, m4 x 20 2168400-5 4 4 4 4 - 144 - 1 2079383-8 scr, bhsc, rohs (m4 x 16) 2079383-8 1 1 1 1 - 145 - 1 2119798-2 detent pin 2119798-2 1 1 1 1 - 151 - 1 2119641-2 feed cam, air feed 2119641-2 - 1 - - - 152 - 1 8-21084-1_gatd o-ring, .801 id, .070 dia. mat. 8-21084-1 1 1 1 1 - 163 - 1 240638 spring, feed finger 240638-1 - 1 - - - 164 - 1 counter_994970 counter, magnetic 994970-2 ref ref ref ref - 166 - 1 994969-1_gatd magnet, rare earth high energy 994969-1 1 1 1 1 - 172 - 2 21045-3 ring, retain, extern, 3/16 crescent 21045-3 - 2 - - - 174 - 1 1901680-2 guide pin,holddown 1901680-2 1 1 1 1 - 175 - 1 1752353-2 guide pin,holddown 1752353-2 1 1 1 1 - 176 - 1 8-22280-7_simp spring, compression 8-22280-7 1 1 1 1 - 177 - 1 993111-1 pin, slotted spring 3.0 x 20.0 993111-1 1 1 1 1 - 198 .. 1 1901094-3 spacer, feeder 1901094-3 - - 1 - - 213 - 1 2119740-2 tag,identification 2119740-2 - - 1 - - 238 - 1 2063440-1 air feed module 2063440-1 - 1 - - - 239 - 1 2119580-1 mechanical feed assembly 2119580-1 1 - - - - 240 - 2 2168400-6 shcs, low head, rohs, m5 x 16 2168400-6 - - 2 - - 241 - 1 7-18023-7 scr, skt hd cap m3 x 4.0 7-18023-7 1 1 1 1 - 242 - 1 2119083 retainer, insulation dial 2119083-1 1 1 1 1 - 243 - 1 2079764 washer, wave spring, crest-to-crest 2079764-1 1 1 1 1 - 244 - 1 2119082-4 cam, snail, insulation adjustment 2119082-4 1 1 1 1 - item no description part no -21 -22 -25 -27 -77 246 - 1 1-22279-3_simp spring, compression 1-22279-3 1 1 1 1 - 249 - 1 2079988_gatd bushing, lch5-12, misumi 2079988-1 - 1 - - - 250 - 1 2119640-1 push rod, air feed 2119640-1 - 1 - - - 251 - 1 2119782 fine adjust head asm, pacific style 2119782-1 1 1 1 1 - pacific version terminator interface adapter part number revision description feed type applicator style conversion chart convert to part numbers required 2- 2151099 -1 k fine crimp height adjust mechanical pneumatic feed 2119950-1 1338685-1 5-18022-5 2119641-2 2119799-1 2063440-1 servo latch plate 2119951-1 - 8- 2151099 -5 1901094-3 - 2168400-6 (quantity 2) smart applicator 2161326-1 - 8- 2151099 -4 - - - 2- 2151099 -2 k fine crimp height adjust pneumatic mechanical feed 2119949-1 1338685-1 5-18022-5 2119653-2 - - servo latch plate 2119951-1 - 8- 2151099 -5 1901094-3 - 2168400-6 (quantity 2) smart applicator 2161326-1 - 8- 2151099 -4 - - - 2- 2151099 -5 k fine crimp height adjust servo latch plate mechanical feed 2119949-1 1338685-1 5-18022-5 2119653-2 - - pneumatic feed 2119950-1 1338685-1 5-18022-5 2119641-2 2119799-1 2063440-1 2- 2151099 -7 k fine crimp height adjust none - - - - - - - 7- 2151099 -7 h crimp tooling kit - - - - - - - - terminal data: te terminal te crimp specification terminal name: junior-power-timer contact wire strip length insulation diameter range 3.50-4.10mm [.138-.161 in] n 1.40-2.10 mm [.055-.083 in] terminal application specification (c) 114-18387 terminals applied te terminal c1__dwg_pn_1_0 te terminal c1__dwg_pn_2_0 te terminal c1__dwg_pn_3_0 te terminal c1__dwg_pn_4_0 (c) 1241388-1 c1__dwg_pn_1_1 c1__dwg_pn_2_1 c1__dwg_pn_3_1 c1__dwg_pn_4_1 (c) 1241388-2 c1__dwg_pn_1_2 c1__dwg_pn_2_2 c1__dwg_pn_3_2 c1__dwg_pn_4_2 (c) 1241388-3 c1__dwg_pn_1_3 c1__dwg_pn_2_3 c1__dwg_pn_3_3 c1__dwg_pn_4_3 wire size crimp height mm [inch] 1.00mm2 w1__dwg_wgauge_1 1.20+/-0.05 [.047+/-.002] w1__dwg_crimp_ht_1 0.75mm2 w1__dwg_wgauge_2 1.18+/-0.05 [.046+/-.002] w1__dwg_crimp_ht_2 0.50mm2 w1__dwg_wgauge_3 1.15+/-0.05 [.045+/-.002] w1__dwg_crimp_ht_3 crimp height reference setting 5.5 w1__fa_setting_1 5.7 w1__fa_setting_2 5.8 w1__fa_setting_3 terminal data: te terminal te crimp specification terminal name: junior-power-timer contact wire strip length insulation diameter range 3.50-4.10mm [.138-.161 in] n 1.40-2.10 mm [.055-.083 in] terminal application specification terminals applied te terminal c1__dwg_pn_1_0 te terminal c1__dwg_pn_2_0 te terminal c1__dwg_pn_3_0 te terminal c1__dwg_pn_4_0 964284-2 c1__dwg_pn_1_1 c1__dwg_pn_2_1 c1__dwg_pn_3_1 c1__dwg_pn_4_1 964284-6 c1__dwg_pn_1_2 c1__dwg_pn_2_2 c1__dwg_pn_3_2 c1__dwg_pn_4_2 2-964284-1 c1__dwg_pn_1_3 c1__dwg_pn_2_3 c1__dwg_pn_3_3 c1__dwg_pn_4_3 wire size crimp height mm [inch] 0.35 + 0.35 w1__dwg_wgauge_1 1.18+/-0.05 [.046+/-.002] w1__dwg_crimp_ht_1 0.35 + 0.75 w1__dwg_wgauge_2 1.27+/-0.05 [.050+/-.002] w1__dwg_crimp_ht_2 crimp height reference setting 4.7 w1__fa_setting_1 5.7 w1__fa_setting_2 terminal data: te terminal te crimp specification terminal name: junior-power-timer contact wire strip length insulation diameter range 3.50-4.10mm [.138-.161 in] n 1.40-2.10 mm [.055-.083 in] terminal application specification terminals applied te terminal c1__dwg_pn_1_0 te terminal c1__dwg_pn_2_0 te terminal c1__dwg_pn_3_0 te terminal c1__dwg_pn_4_0 1241388-1 c1__dwg_pn_1_1 c1__dwg_pn_2_1 c1__dwg_pn_3_1 c1__dwg_pn_4_1 1241388-2 c1__dwg_pn_1_2 c1__dwg_pn_2_2 c1__dwg_pn_3_2 c1__dwg_pn_4_2 1241388-3 c1__dwg_pn_1_3 c1__dwg_pn_2_3 c1__dwg_pn_3_3 c1__dwg_pn_4_3 wire size crimp height mm [inch] 0.50 + 0.50mm2 w1__dwg_wgauge_1 1.36+/-0.05 [.054+/-.002] w1__dwg_crimp_ht_1 0.50 + 0.35mm2 w1__dwg_wgauge_2 1.23+/-0.05 [.048+/-.002] w1__dwg_crimp_ht_2 crimp height reference setting 6.8 w1__fa_setting_1 5.2 w1__fa_setting_2 recommended spare parts grease bearing surfaces lightly 3. lubricate daily per the applicator instruction sheet supplied with the applicator. applicator specific data to be entered into blank memory chip at assembly. see below for part number: mechanical feed with "smart applicator" conversion: 8- 2151099 -4 pneumatic feed with "smart applicator" conversion: 8- 2151099 -4 servo feed with "fine crimp height adjust": 8- 2151099 -5 5. adjustment of the stripper may be required when moving the applicator between bench and leadmaker applications. apply part number 1-23419-5 loctite to threads of item 50 & 62. apply part number 2-23419-6 loctite to threads of item 242. grease threads, groove and o-ring on items 139 & 152. magnet must be oriented correctly in order to properly actuate the counter. crimp height reference setting was the setting used when the applicator was qualified at the factory. adjustment may be necessary when running applicator in the field. spare feed cam storage location refer to instruction sheet for additional information. to convert the applicator to a non-carrier cutting style, remove item 13 and attach to the location on back side of the housing. refer to instruction sheet for additional information. *warning on installation, set wire disc, item 40 to largest wire size setting. use of settings below minimum required crimp height setting will cause damage to crimp tooling. sheets 1 & 2 are not required for pacific version this crimp parameter is provided to meet a custom and unique customer requirement. it has been evaluated and is conditionally specified by te connectivity. this customized crimp parameter is not listed as an approved application within a te connectivity application specification; however, it has been validated according to te connectivity specifications 109-18079(test group 1) and 114-18022. te connectivity expressly disclaims any and all warranties that the product will perform similarly to validated and approved applications, as stated within te connectivity application specifications, including but not limited to implied warranties of merchantability or fitness for particular purpose. as such, it is highly recommended that the customer perform further detailed evaluation to assess product performance in the specific application. 1 2 4 12 9 1 1 1 1 1 1 4 6 6 6 9 8 7 7 9 12 9 12
a1 revisions 0 plc 1 plc 2 plc 3 plc 4 plc angles 00779 of scale sheet rev name size cage code drawing no dimensions: tolerances unless otherwise specified: dwn chk apvd material finish product spec application spec weight p ltr date apvd dwn description loc dist 5 6 7 8 3 4 2 1 d b a a b c c d by tyco electronics corporation. all rights reserved. released for publication c copyright this drawing is unpublished. amp 4805 rev 31mar2000 restricted to this drawing is a controlled document for tyco electronics corporation it is subject to change and the controlling engineering organization should be contacted for the latest revision. - see sheet 1 - - - customer accessible production drawing te connectivity harrisburg, pa 17105-3608 2151099 y.yin 22aug2011 g.bailey 22aug2011 s.xi 22aug2011 1:2 4 4 k3 - - - - - mm - 0.5 0.13 0.013 0.0001 - a 66 ocean side feed applicator - - 20 - - 20 a pneumatic 1.3 0.5 18.0 0.5 pacific version shown on sheets 3 of 4 & 4 of 4 (atlantic version shown on sheets 1 of 4 & 2 of 4) 142 49 feed type 48 49 49 151 239 250 249 238 136 137 163 172 135 240 133 198 117 ref cam positions sheets 1 & 2 are not required for pacific version 1 2 3 4 5 8 9 10 11 12 13 19 20 21 24 28 29 30 32 33 34 139 38 39 40 41 140 141 50 51 52 143 58 144 62 63 66 67 74 77 82 166 174 175 176 177 213 241 242 243 244 246 145 251 152 143 164 a 119 feed track position guide by insulation barrel item 30 located at front holes 29 30 ref ref holddown set-up ref ref 50 140 ref ref terminal support location 34 8 56 59 59 56 mechanical a 4 2 servo latch plate a servo feeder not included mechanical post feed 30mm stroke mechanical pre feed 30mm stroke 30mm stroke air feed 6 6 7 7 8 2 2 2 2 2 2 2 6 2 11 10 1 1 1 1 1 1 11
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